Inline Mixing.
Reinvented.

Cut Hours of Mixing Down to Just Minutes

Mixing should not slow down your operation. The AquaShear inline mixer completes the job in under an hour and limits waste, sludge, and downtime. With more than three decades of proven performance, this technology helps reduce costs while improving consistency and reliability across your production line.

AquaShear IP Acquired in 2022

Mix time and efficiency statistics

Johnson Specialty Tools Founded in 2014

Up To 90%

Faster Mix Time 

52%

Lower Chemical Costs

< 9

Faster Mix Time

99%

Polymer Activation

Why Switch to AquaShear?

Most inline mixers waste time and chemicals. Ours cuts mix time by up to 90%, uses less product, requires minimal maintenance, and is applicable to a diverse range of industries.

Ultra-Fast Mixing

Reduce 6-hour blend cycles to just 45 minutes. No more waiting around for batches to complete.

Proven Cost Savings

Field-tested 52% reduction in chemical spend with documented ROI in under 9 months.

Minimal Maintenance

About 45 minutes per quarter, plus a 15-minute clean/debris removal process if needed.

No Blades. Just Power.

Multiple strong streams of fluid oppose each other inside our chamber. That force creates a fast, even mix without moving parts. It’s clean, quiet, and almost impossible to clog.

Precision Hydraulic Systems

Opposing streams enter the chamber, aligned within a specific degree to generate a powerful vortex. All particles are instantly emulsified without any mechanical shearing, delivering uniform mixing with zero sediment.

Fluid mixing chamber with nozzles

Venturi Effect Technology

Our eductor system uses an elliptical Venturi to create powerful suction and mixing action. The jet nozzle design ensures consistent performance across varying flow rates and pressures.

1 sec

99% Polymer Activation

< 4 hrs

Installation Time
Venturi eductor fluid flow diagram

Real Numbers You Can Trust

Lab tests hit 99% polymer activation in one second. Field trials cut blend time from six hours to 45 minutes. Data logging to SCADA is available through partnership or additional technology purchase.

99%

Polymer Activation in 1 Second

45 min

vs 6 Hours Traditional

52%

Chemical Cost Reduction

< 9 mo

Average Payback Period

Engineered for Your Conditions

Standard inline mixers are built from carbon steel with polyurethane nozzle disks for grit and wear. For food or pharma, choose 304 stainless steel units with Teflon nozzle disks and food-grade gaskets. For acids or caustics, we use 316 stainless steel with Delrin nozzle disks and Viton gaskets. High-temp polyurethanes handle up to 250°F.

Quick Hook-Up and Minimal Care

Our skid mounts drop into your pipe loop in under four hours. We use standard Victaulic or ANSI flanges. No bearings or seals to fail means only 15 minutes of check-up every quarter.

< 4 hrs

Installation Time

15 min

Quarterly Maintenance
Red industrial pump with funnel

Material Options

Standard Polyurethane

Tough construction for grit and wear resistance in demanding industrial applications

Stainless Steel Construction

Acids, caustics, and high-temperature applications up to 250°F

One Solution. Many Uses.

AquaShear works in oilfields, water plants, food factories, drug labs, and even biogas tanks. If your job involves mixing, we make it easier. Less mess, less cost, more control.

Oil & Gas

Polymer mixing, frac fluid preparation, drilling mud conditioning
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Petro Chemical

Polymer production, catalyst blending, chemical formulation

Mining

Slurry preparation, flotation chemicals, tailings treatment

Water Treatment

Coagulant mixing, pH adjustment, chemical dosing systems
ionicons-v5-g

Food Processing

Ingredient blending, emulsification, sanitary mixing

Pharmaceuticals

API mixing, buffer preparation, sterile processing

Want to See the Savings?

Try our free calculator. Plug in your numbers and see how much time and money you’ll save with AquaShear. Most customers see payback in under nine months.

Want the Specs?

Download full datasheets, watch demos, and read the whitepapers. Everything you need to know before you buy or rent.

Data Sheet

Full breakdown of AquaShear’s mixing performance and cost savings.

White Paper

Learn how AquaShear cuts costs and boosts drilling performance.

Talk to an Expert

Questions? Get quick answers from an AquaShear specialist.

Get in Touch

Need pricing? Have questions? We’ll help you get started. Reach out now and see what AquaShear can do for your plant.

Request a Quote

Get pricing and technical specifications for your application