Aquashear company logo with pipe.
Order an Inline Mixer
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Order an AquaShear Inline Mixer

AquaShear delivers fast and reliable mixing through precision aligned nozzles and controlled turbulence. Each unit is built for performance with no moving parts, no mechanical wear, and consistent results in a single pass. AquaShear mixers fit a wide range of industrial systems and can be sized and configured for your process.
AquaShear mixers are custom-built.

The smallest model starts at $1,500, with final pricing based on size, materials, and system requirements. Contact us for details.

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JST AquaShear inline mixer mounted alongside large industrial horizontal storage tank with blue piping and access stairs on desert oilfield site

Standard Inline Mixer

Material: Carbon steel with polyurethane nozzles

Best for:
  • Gritty mixes
  • General industrial use
  • Water, drilling mud, slurries
Key benefit: Long wear life
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Side view of AquaShear hydraulic inline mixer green unit with grooved elbow returns, butterfly valve, pressure gauge, and discharge port on black skid frame

Food & Pharma Inline Mixer

Material: 304 Stainless Steel

Nozzle/Gasket: Teflon + Food-grade seals

Best for:
  • Food processing
  • Pharma
  • Clean manufacturing
Key benefit: Meets FDA & USP Class VI
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Compact AquaShear inline mixer with stainless steel hopper mounted on red steel skid with black pipe assembly

Acid / Caustic Inline Mixer

Material: 316 Stainless Steel

Nozzle/Gasket: Delrin & Viton

Best for:
  • Chemical plants
  • Corrosive fluids
  • Harsh environments
Key benefit: High corrosion resistance
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Industrial blue hydraulic inline mixer system with hopper, flanged pipe connections, motor, and valves on job site

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Shipping Information

AquaShear mixers are built to order. Lead times range from 6 to 12 weeks based on size and application. Units ship through freight carriers, and customers may request a preferred carrier if needed. Shipping costs are calculated based on the final configuration and destination and will be included in your quote.

Payment Options

AquaShear mixers can be purchased through purchase order or wire transfer. Payment information will be included with your quote.

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Returns and Warranty

AquaShear mixers are custom built for each customer’s needs, so returns cannot be accepted. Each unit includes a warranty on construction. Normal wear or misuse is not covered under this warranty.

How Inline Mixers Drive Industrial Water Reuse and Hidden Cost Savings

Verbatim testimonials from drilling engineers

We conducted a series of tests on a horizontal well to compare the AquaShear unit to the standard pump and mixer used on the rig. Viscosity, rheology, API fluid loss, and HPHT fluid loss were measured on low- to high-solid muds, water- and oil-based muds, and LCM pills. In every comparison test, it outperformed the standard system on the rig.
he AquaShear unit reduced mixing time from 2 hours per 300-bbl batch to 30 minutes. It is simple, reliable, and performs as promised.
Drilling mud costs were reduced by an average of 27 percent as a result of improved dispersion and hydration of all drilling fluid components. The total elimination offisheyes and shake blinding enhanced drilling efficiency.
Mud mixing efficiencies improved dramatically with weight material and LCM added while the unit was in bypass mode. In normal operations, we achieved maximum dispersion and hydration.
After the AquaShear unit was installed our mud cost per foot was 52% less-cut in half.
During drilling, there was no sign of any loss of undissolved materials across the shakers. The equipment is very cost-effective and recommended when powered mud additives are used or with systems requiring shear to form emulsions such as oil muds or packer fluids.
We used the AquaShear unit at our mixing plant to quickly add 800, 50- Ib sacks of barite to a killfluid that was needed on a well taking a highpressure kick. The time saved was significant, and there was no hopper plugging whatsoever.
During our field trial, mixing times were substantially reduced, and fisheyes were eliminated. No viscosity hump was seen in the active pit, and the fluid properties demanded by the mud program were easy to maintain. The AquaShear unit improves mixing, reduces waste, and minimizes screen blinding.
Savings from the AquaShear mixer was 27.5%. Proper mixing clearly reduced mud bills in our operations, as evidenced by the reduction of leftover chemicals found at the bottom of each pit.
The AquaShear unit mixed completion fluids in 15 minutes as compared to the alternative system time of 90 minutes. There was no loss of material, and it improved dispersion, hydration, andyield. On one well, a blended LCM pill was mixed in half the time. The unit is worm proof, and materials and rig time savings are significant.

Frequently Asked Questions

How does the AquaShear Inline Mixer work?

It uses aligned nozzles to create controlled turbulence that mixes fluids in a single pass. There are no moving parts and nothing to maintain during normal operation.

AquaShear inline mixers are used in the following industries.

Yes. Units can be sized and built with different materials based on your fluid, temperature, and system requirements.
Flow rate, fluid type, pressure, and any material or connection preferences. If you need help gathering specs, the team can guide you through it.
Mixers can be built in small, medium, and large configurations. Detailed technical dimensions are available on request.
Lead times range from 6 to 12 weeks depending on size and application.
Units ship through freight carriers. Customers may request a preferred carrier when placing an order.
There are no moving parts. Most systems only need occasional inspection or cleaning.
Options include carbon steel, 304 stainless steel, 316 stainless steel, polyurethane, Teflon, Delrin, Viton, and high-temperature materials depending on your process.