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Inline Mixers for Mining

Your Shortcut to Lower Mining Expenses

Don’t spend money on chemicals and time on slow mixing. With our inline mixer, your treatment process is faster, cleaner, and more reliable. You get more uptime, lower costs, and results that keep your mine running well. 

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The Issue with Old Mixing Systems

Most mining mixers make your work slower. Batch systems take hours. Static mixers create dead zones and clogs. Moving parts break down when you need them most.

The result? More chemical waste, higher energy bills, longer downtimes, and higher production costs.

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The AquaShear Answer

We made AquaShear to fix all of that. No blades. No clogs. No downtime. Two streams come together in our chamber to create a strong vortex that mixes instantly.

That means faster dispersions, less chemical use, and no chance of failure when your plant needs to stay online. 

  • Fewer moving parts mean less maintenance and more uptime
  • Mixing in one pass — instant and complete dispersion
  • Proven worldwide for more than 20 years in mining and other industrial applications
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How It Works

The design is simple but very effective. When multiple streams meet in the chamber, they create a swirling force that breaks up particles. Powders, liquids, and chemicals spread out right away.

No lumps. No sludge. No waste.

  • 0.1° nozzle alignment — perfect turbulence across the chamber
  • Advanced flow modeling — proven performance in mixing and heat transfer applications
  • Single-pass efficiency — complete results in one run

Want to see how it works with your business? Contact us for a quote.

Simple to Use, Reliable Results

The AquaShear inline mixer is made to work quickly and last a long time. It uses fewer chemicals, speeds up cycles, and doesn’t need much maintenance. It’s easy to set up and fits into your current plant. 

What You Get:

  • 99% activation of polymers
  • A mix takes 45 minutes vs. 6 hours with batch systems
  • Field trials show up to 52% chemical savings
  • Cleaning takes 15 minutes every three months
  • Installation in less than 4 hours
  • Flexible integration: inline loop or skid-mount
  • Standard connections: Victaulic or ANSI flanges

With AquaShear, you save money, cut downtime, and keep your mine and critical processes, like water treatment, running strong. 

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Uses in Mining

Mining needs fast, reliable mixing for water treatment, solvent extraction, and process streams. AquaShear delivers consistent results without downtime and is trusted in various industries around the world.  

Common Uses in Mining:

Solvent extraction and chemical dispersion
Dust control and slurry management
Gas dispersion and solids suspension
Improved turbulence for consistent heat transfer in processing
pH control and water treatment

AquaShear is the same technology mining companies trust for cleaner mixes, lower costs, and reliable uptime. 

How We Deal with Problems in Mining

Mining demands safe, cost-effective, and efficient operations. Old mixers waste chemicals, take too long, and break down during production. AquaShear was made to fix these issues. 

What It Brings to the Line:

Faster cycles

hours cut down to less than one hour 

Lower costs

up to 50% less chemical use

Reliable uptime

no moving parts to fail

Performance-verified design

consistent mixing, every time

AquaShear keeps your plant running smoothly, your costs low, and your workers safe.

Why You Should Choose AquaShear

We deliver when uptime, productivity, and reliable water treatment performance are most important. 
  • More than 20 years of proven success in mining and industrial applications
  • Built by the original VP of Operations with extensive knowledge of process engineering
  • ROI in less than nine months
With AquaShear, you don’t take chances. You get results you can trust. 

Frequently Asked Questions

What makes the AquaShear inline mixer a better choice for mining than other systems?

Most mining mixers have blades, tanks, or moving parts. They waste time, leave clumps, and break down. AquaShear uses a vortex with no moving parts. That means no sludge, no dead zones, and no downtime. You get continuous mixing, faster cycles, and consistent results in every process. 
Yes. AquaShear was designed for tough mining jobs. It disperses solvents, polymers, pH control agents, and solids suspension with ease. Slurries and powders spread instantly with no clogs or uneven mixing.  
No. Installation is fast and easy. AquaShear works with standard Victaulic or ANSI flanges. It can be mounted on a skid or looped inline. Most systems are running in less than four hours, with no costly upgrades or downtime.
Rarely. With no blades or moving parts, AquaShear only needs a 15-minute cleanup every three months. Traditional mixers require frequent service, blade changes, and tank cleaning. Less maintenance means less downtime and lower costs.
Most mining companies see ROI in under nine months. Cutting chemical use by up to 52%, slashing cycle times from 6 hours to 45 minutes, and reducing downtime means the mixer pays for itself quickly.
Yes. The inline design means no clogs, no wear, and no breakdowns. You can run it 24/7 without stopping for service. That keeps your plant efficient and your output steady.
Batch mixers waste time and energy, often taking six hours per cycle. Static mixers leave dead zones and uneven dispersion. AquaShear delivers continuous, single-pass mixing with 99% activation in under one second. 
AquaShear uses less energy than motor-driven mixers and reduces chemical use by up to 50%. That means lower power bills, reduced waste, and greener operations. Mining companies save money and lower their environmental impact. 
Yes. Built from corrosion-resistant materials, AquaShear handles harsh chemicals and rugged conditions. It meets safety standards, installs easily, and runs safely at different pressures and flow rates. 
AquaShear adapts. It works across many industrial applications, including water treatment, solvent extraction, gas dispersion, solids suspension, and even heat transfer processes. One mixer handles multiple viscosities, temperatures, and process streams without replacement.  
Yes. AquaShear is used across various industries, including food, beverage, water treatment, and coatings. But its reliability and efficiency make it especially valuable in mining, where uptime, cost savings, and performance are critical. 

Ready for a New Inline Mixer?

Don’t waste chemicals, time, or money on outdated mixers. Get faster blends, lower costs, and dependable uptime with AquaShear.
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