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One Partner. Zero Gaps.

Turnkey Mixing
Solutions.

You've engineered the process, and we'll engineer the system that runs it. AquaShear, in partnership with Johnson Specialty Tools and WTX Services, delivers complete turnkey systems for industrial and petrochemical facilities.

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Why Partner with AquaShear

Every component is engineered to work together from the start.

Core Integration

Seamless Flow

  • ●AquaShear's proven mixing technology
  • ●Johnson Specialty Tools' 650 to 700 tank inventory
  • ●WTX Services' custom fabrication and CNC machining
Mixing Tech

Performance Core

  • • 99% polymer activation in 1 second
  • • Zero moving parts (no blades/seals)
  • • Precision hydraulic opposing streams
  • • Venturi effect eductor systems
  • • Chamber sizes: 1" to 14"
Accountability

Single-Source

  • • AutoCAD system drawings
  • • Installation & operator training
  • • SCADA data logging capabilities
  • • Ongoing maintenance & support
  • • One point of contact
Commitment

ZNPT Philosophy

  • • Zero Non-Productive Time
  • • Rapid response support
  • • 24/7 technical assistance
  • • Equipment optimization consulting
  • • Performance Service Packages

AquaShear Material Matrix

Application Chamber Material Nozzle Disks Gaskets
Standard Carbon steel Polyurethane Standard
Food/Pharma Grade 304 stainless steel Teflon Food-grade
Corrosive Applications 316 stainless steel Delrin Viton
High-Temperature Carbon/stainless Polyurethane (rated to 250°F) Application-specific

Why Turnkey Matters.

The Problem with Piecemeal

Coordinating pumps from one supplier, mixers from another, tanks from a third creates gaps:

  • • Compatibility issues between components
  • • Warranty claims across multiple vendors
  • • No single party responsible for system performance

How Integration Changes the Game

One engineering team designs the entire system:

  • • Flow rates match pump curves
  • • Mixer specs align with tank geometry
  • • Control logic built around your actual equipment
  • • Predictable performance from day one

Faster

Commissioning

Fewer

Change Orders

Zero

Finger-Pointing

One

Point of Contact

Choose Your Level of Service

Purchase an AquaShear inline mixer as a standalone product, or let us handle complete system integration. We scale our involvement to match your needs.

Order an Inline Mixer

The Financial Advantage

Proven ROI
  • ●Average payback: less than 9 months
  • ●52% reduction in chemical costs (documented)
  • ●Up to 90% reduction in mixing time
  • ●Reduced NPT and ILT (invisible lost time)
Operational Efficiency
  • ●6-hour blend cycles reduced to 45 minutes
  • ●Eliminates fisheyes, viscosity humps, and angel hair
  • ●Installation in under 4 hours
Lower Total Cost
  • ●Zero moving parts means no bearings or seals to replace
  • ●15 minutes quarterly maintenance
  • ●Standard flanges for easy integration

What We Build.

Custom Mixing Plant Fabrication

Complete skid-mounted or modular mixing plants designed around your process requirements.

Applications

  • • Drilling fluid preparation & polymer mixing
  • • Frac fluid & drilling mud conditioning
  • • Chemical formulation & catalyst blending
  • • Coagulant mixing & pH adjustment
  • • Produced water management
  • • Slurry preparation & tailings treatment

What's Included

  • • Process design & CFD modeling
  • • AutoCAD system drawings
  • • Custom skid fabrication (ISO/API)
  • • PLC programming & recipe management
  • • FAT & On-site installation (<4 hours)
  • • Operator training & ongoing support

Storage Tank Solutions

650 to 700 500-barrel tanks available for rental or purchase via Johnson Specialty Tools.

Tank Types

  • • Rack tanks & upright tanks
  • • Vertical storage & horizontal tanks
  • • Chemical storage with containment
  • • Water storage for process & safety
  • • Day tanks with level monitoring
  • • Mixing tanks with integrated recirculation

Materials & WTX Services

  • • Carbon steel, 304/316 stainless steel
  • • FDA-compliant linings (food/pharma)
  • • Corrosion-resistant coatings
  • • Temp control jackets & insulation
  • • Sandblasting & industrial painting
  • • Custom coating applications

Pump & Refinery Systems

High-performance packages matched to your fluid properties.

Solutions

  • • Centrifugal pumps (high-flow transfer)
  • • Positive displacement (viscous fluids)
  • • Metering pumps (precise dosing)
  • • VFD-controlled systems
  • • Chemical transfer & high-volume water

Refinery & Industry

  • • Fire watch & safety pumps (backup systems)
  • • Fire suppression pump packages
  • • Crude oil transfer & blending
  • • Chemical injection for process control
  • • Slurry handling & transport
  • • High-temp/high-pressure service

Custom Fabrication & Facility Services

WTX Services handles projects from 1 gallon to complete plant overhauls.

Capabilities

  • • Custom mixing plant design/build
  • • CNC machining for precision parts
  • • Steel fabrication to specifications
  • • Skid-mounted system assembly
  • • Sandblasting & industrial painting

Cleaning & Maintenance

  • • Hydro vac services & water jetting
  • • Tank washout & cleaning
  • • Facility washout services
  • • Equipment decontamination
  • • Process equipment cleaning

Complete System Examples

Petrochemical

Refinery Package

  • • Custom mixing plant with integrated AquaShear units
  • • Chemical storage rack tanks (custom capacity)
  • • Transfer pump systems
  • • Fire watch water pump system with safety backup
  • • AutoCAD facility design
  • • Complete fabrication, installation & commissioning
  • • Ongoing facility washout & maintenance
Drilling

Fluid System

  • • AquaShear dual-hopper mixing system
  • • Fluid storage tanks (rental or purchase)
  • • Pump packages for circulation
  • • Mud vacuum & containment systems
  • • On-site technical support
  • • Equipment maintenance & cleaning
Water Treatment

Treatment Facility

  • • AquaShear inline mixer for coagulant/polymer dosing
  • • Chemical storage & containment
  • • Dosing pump systems
  • • Custom skid-mounted configuration
  • • pH control integration
  • • Pre-tested components for rapid installation

Complete System Design & Implementation

1

Discovery & Requirements

Site evaluation, flow rate & capacity requirements, chemical compatibility, integration planning

2

Engineering & Design

P&IDs, 3D modeling, AutoCAD drawings, material selection, budget & timeline proposal

3

Fabrication & Testing

In-house manufacturing, quality control, FAT protocols, surface preparation & documentation

4

Installation & Commissioning

On-site installation, integration with existing infrastructure, system commissioning & operator training

5

Ongoing Support

Rapid response support, routine maintenance, equipment cleaning, performance optimization & rental availability

Built on 30+ Years of Proven Performance

Every system we deliver is backed by the same engineering discipline that made AquaShear inline mixers the standard in high-performance mixing.

Engineering Depth

We solve process problems, not just sell equipment. 30+ years of AquaShear technology combined with Johnson Specialty Tools' oilfield expertise.

Material Expertise

Right alloys, coatings, and seals for your fluids. Field-tested across the Permian Basin, Gulf Coast corridor, and Houston/Pasadena/Deer Park refinery complexes.

Field-Proven Designs

Trusted by EOG, Chevron, ConocoPhillips, XTO Energy, BP, Devon, Oxy, ExxonMobil, Valero, Diamond Green Diesel, Desment Engineering, and Baker Hughes.

Industries Served

Oil & Gas

• Drilling operations
• Completion services
• Production facilities

Petrochemical

• Refineries
• Chemical plants
• Polymer production

Water Treatment

• Municipal facilities
• Industrial treatment plants

Mining

• Mineral processing
• Tailings management

Food Processing

• Ingredient blending
• Emulsification (sanitary systems)

Pharmaceutical

• API mixing
• Buffer preparation (sterile)

Agriculture

• Fertilizer mixing
• Pesticide preparation

30+ Years Proven

Service Geography

Region Details
Primary Service Areas Permian Basin (Midland, TX HQ) • Gulf Coast industrial corridor • Houston/Pasadena/Deer Park refinery complex • East Texas & Haynesville • South Texas
Our Facilities Kilgore, TX (Corporate HQ & Main Yard) • Midland, TX • Carlsbad, NM

Frequently Asked Questions

What industries do you typically work with?+
Oil and gas, petrochemical processing, water and wastewater treatment, mining, food and beverage, pharmaceutical manufacturing, and agriculture.
How do turnkey solutions differ from purchasing individual components?+
With turnkey, we handle integration. Everything is engineered as a complete system, tested together, and delivered ready to connect with one point of accountability.
What is your service area?+
Permian Basin (Midland HQ), Gulf Coast corridor (Houston, Pasadena, Deer Park), East Texas, Haynesville, and South Texas. Facilities in Midland TX, Kilgore TX, and Carlsbad NM.
Do you handle installation and commissioning?+
Yes. AquaShear unit installations typically complete in under 4 hours. We integrate with existing infrastructure, perform commissioning, and provide operator training.
What testing do you provide before delivery?+
Factory acceptance testing (FAT) including functional tests on pumps, control logic verification, instrumentation checks, and pressure testing.
What support do you provide after installation?+
We provide 24/7 technical support, routine maintenance, equipment cleaning and washout (WTX Services), performance optimization, and rental equipment for temporary capacity needs.
What is the typical project timeline?+
Smaller skid-mounted systems typically take 12 to 16 weeks. Larger installations usually require 20 to 24 weeks.

Ready to Get
Started Today?

Our team is here to help you design, build, and implement the right mixing solution for your operation. Whether you need a standalone AquaShear mixer or a complete turnkey system, we'll work with you to deliver results.

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