Deep Dive into AquaShear Technology

Discover the precision, power, and reliability behind every mix

Clear diagrams, hard data, and all the specs you need to vet and integrate AquaShear into your process.

EFFICIENCY 99% activation

PRECISION 0.1° jet alignment

Precision Shear Mechanics

How 0.1° Alignment Creates Perfect Mixing

Sixteen opposing streams enter the mixing chamber, creating a powerful vortex that instantly tears particles apart. No blades, no dead zones, no sludge.

0.1° Nozzle Alignment

Precision-machined nozzles create uniform turbulence across the entire mixing chamber for consistent particle distribution.

Instant, Single-Pass Dispersion

No moving parts means no wear, no maintenance, and no risk of mechanical failure during critical operations.

CFD-Verified Flow

Computational fluid dynamics modeling ensures predictable performance across varying flow rates and pressures.

Materials & Customization

Built for Your Fluid and Conditions

Choose the right build for your needs. Our standard units are constructed from carbon steel with polyurethane nozzle disks for grit and wear. For food and pharma, we build in 304 stainless steel with Teflon nozzle disks and food-grade gaskets. For acids and caustics, we use 316 stainless steel with Delrin nozzle disks and Viton gaskets. High-temp polyurethanes handle fluids up to 250°F.

Application	Material	Key Benefit
Standard	Carbon steel with polyurethane nozzles	Long wear life in gritty mixes
Food / Pharma	304 stainless steel with Teflon nozzle disks & gaskets	Meets FDA and USP Class VI
Acid / Caustic	316 stainless steel with Delrin nozzle disks & Viton gaskets	Corrosion resistance
High Temp	High-temp polyurethane	Stable at 250°F and above

Performance & Reliability

Proven Performance and Uptime

Lab and field tests prove AquaShear delivers every time. You’ll hit mix specs faster, cut chemical use, and keep your line running with almost no maintenance.

99%

Polymer Activation in under 1 s

45 min

Mix Cycle vs. 6 hr traditional

52%

Chemical Savings in drilling trials

45 min

Quarterly maintenance, plus 15 min cleanup if needed

Integration & Installation Guide

Easy Integration into Your System

Whether you mount on a skid or slide into your pipe loop, AquaShear fits your setup with minimal work. Standard flanges, simple controls, and clear footprints let you get running fast.

Skid-Mount Setup

Inline Loop

Controls & Connectivity

Real Installation Examples

Compliance & Validation

Certified, Tested, Trusted

AquaShear meets top industry standards and has earned third-party praise. From food-grade certifications to explosive-atmosphere ratings, we’ve got the approvals you need.

Downloads & Resources

Get Every Detail You Need

Access full technical files, in-depth analyses, and test reports. Pick the resources that fit your review stage.

Data Sheet

Full breakdown of AquaShear’s mixing performance and cost savings.

White Paper

Learn how AquaShear cuts costs and boosts drilling performance.

Talk to an Expert

Questions? Get quick answers from an AquaShear specialist.

Ready to Integrate AquaShear?

Let’s build your custom system. Request a quote or schedule a demo with our technical team today.