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Inline Mixers for Food Processing

The quickest way to get a perfect mix

Stop spending hours on food mixes that are lumpy and uneven. Our inline mixer makes long, messy processes quick, clean, and reliable. You get more profit, less waste, and better product quality.
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The Problem with Old Mixing Systems

Most food mixers don’t work well or quickly. They leave clumps, waste ingredients, and take up valuable time that could be spent making product. Batch mixers take hours. Static mixers leave dead zones. Moving parts break down when you need them the most.

All of this makes production more expensive, lowers product quality, and slows down your line. 

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The AquaShear Answer

We made our inline shear mixer to fix these issues. No blades. No clogs. No downtime. When two streams hit each other in our chamber, they create a strong vortex that mixes instantly.

That means sauces that are smooth, emulsions that stay stable, and results that are consistent, all in one pass. 

  • No moving parts — less maintenance, more uptime
  • Single-pass mixing — instant, complete dispersion
  • Trusted worldwide for more than 20 years
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How It Works

The design is simple but powerful. Two streams of liquid collide inside the chamber. This creates a swirling force that mixes powders, liquids, and other ingredients instantly.

No lumps. No clumps. No waste.

  • 0.1° nozzle alignment — perfect turbulence across the chamber
  • Advanced flow modeling — tested and proven performance
  • Single-pass efficiency — complete results in one run

Want to know more? Contact us to get a quote. 

Easy to Use, Proven Performance

The AquaShear inline mixer is built to work quickly and deliver results you can see. It cuts production time, reduces chemical use, and requires little upkeep. Setup is quick and doesn’t require expensive changes to your line.

What You Get:

  • 99% activation
  • 45 minutes to complete a mix vs. 6 hours with batch systems
  • Up to 52% savings on chemicals and stabilizers
  • Only 15 minutes of cleanup every three months
  • Quick installation in less than 4 hours
  • Flexible integration: inline loop or skid-mount
  • Standard connections: Victaulic or ANSI flanges

With AquaShear, you save time, cut waste, and deliver consistent quality food. 

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Food Processing High Shear Mixer

The food industry is a core market for our inline mixer. It delivers faster cycles, stable emulsions, and reliable uptime, whether you’re making sauces, dressings, or powders in solution.

Common Uses:

Sauces & Dressings

Oil, vinegar, condiments

Powder Integration

Sweeteners, proteins, starch, salt

Liquid Blends

Eggs, milk, beverages, flavors

Suspensions

Emulsions, stabilizers, dispersions

Food processors who want clean, uniform mixing that scales choose AquaShear.

How We Solve Food Mixing Challenges

Processing food demands speed, safety, and consistency. Old mixers struggle with powders, clumping, and slow batch cycles. AquaShear was built to solve those problems.

What It Delivers on the Line:

Faster production

cycles cut from hours to under one hour

Lower costs

up to 50% less chemical and stabilizer use

Reliable uptime

no moving parts to fail during production 

AquaShear keeps your line moving, your costs down, and your products consistent. 

AquaShear: Why You Should Choose It

We deliver when uptime and efficiency matter. 

  • More than 20 years of proven results in critical industries
  • Created by the original VP of Operations
  • ROI in less than nine months

With AquaShear, you don’t take chances. You get results you can trust.

Frequently Asked Questions

What sets this inline mixer for food processing apart from others?

Most inline mixers have blades or batch tanks. That means long cycles, uneven mixes, and wasted product. AquaShear uses a vortex effect with no moving parts. It blends powders, liquids, and stabilizers in one pass with no clumps or waste.
Yes. It works with a wide range of viscosities. Dressings, mayonnaise, and sauces blend smooth. Thin liquids like vinegar, eggs, and milk mix evenly with no separation. 
No. AquaShear connects to standard Victaulic or ANSI flanges. Installation takes less than four hours. It can be mounted on a skid or looped inline with no costly retrofits. 
Rarely. With no moving parts, most systems only need a 15-minute cleanup every three months. Batch mixers require frequent servicing, blade changes, and tank cleaning. AquaShear keeps you in production longer. 
Most food companies see ROI in under nine months. Faster cycles, reduced chemical use, and higher uptime drive cost savings that quickly pay for the system. 
Static mixers leave dead zones. Batch mixers waste hours and energy. AquaShear gives continuous, single-pass mixing with reliable, repeatable results. 
The system uses less power than motor-driven inline mixers and reduces chemical use by up to 50%. That means lower costs and greener operations.  
Yes. AquaShear is built with food-grade materials and finishes that meet safety and hygiene standards. It’s simple to install and safe to operate. 
The inline mixer adapts to different flow rates, viscosities, and recipes without replacement. One unit can handle sauces, powders, or suspensions as your production evolves. 
It was designed for nonstop operation. You can run production all day without stopping for cleaning or maintenance. 
It delivers uniform turbulence and complete dispersion. Sauces stay smooth, powders dissolve fully, and beverages remain stable. Every batch is consistent from the first bottle to the last. 

Ready for a New Inline Mixer?

Don’t waste time and ingredients on outdated mixers. Get faster blends, lower costs, and better product quality with AquaShear. 
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