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Inline Mixers for Pharma

Your Shortcut to a Perfect Pharma Blend

Traditional mixing slows production and creates inconsistencies. Our high shear inline mixer streamlines the process, delivering clean, repeatable results with lower chemical use and guaranteed compliance for pharmaceutical manufacturing.
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The Problem with Old Mixing Systems

Most pharmaceutical mixers are slow, hard to clean, and waste chemicals. They leave clumps, create fallout, and stretch production cycles. Long mixing times hold up batches. Extra moving parts increase the risk of breakdown and contamination. And every wasted chemical costs more than a true high shear mixer should. 

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The AquaShear Answer

Our inline mixer fixes all of that. No blades. No sludge. No downtime. When two streams meet in the chamber, they create a strong vortex that mixes instantly. That means faster production, cleaner operations, and higher-quality batches every time.

It performs like a high shear mixer without moving parts, so you get precision and reliability you can trust. 

What You Get

  • No moving parts – Less contamination and less maintenance
  • Mixing in one pass – Instant, complete dispersion
  • Precision-engineered design – Reliable, consistent performance
  • Pharma-ready build – Sanitary, clean-in-place compatible
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How It Works

The design is simple but powerful. Inside the chamber, multiple streams of liquid collide. They create a swirling force that mixes particles instantly and evenly. No clumps. No dead zones. No wasted ingredients. 

Important Features

  • 0.1° nozzle alignment – Creates perfect turbulence
  • Verified by flow modeling – Works at any flow rate
  • Single-pass efficiency – Reliable results, the first time

Easy to Use with Proven Pharma Performance

The AquaShear inline mixer is designed for efficiency and consistency in pharmaceutical processing. From lab to full-scale production, it shortens mixing cycles, minimizes excipient use, and reduces downtime, all while supporting regulatory compliance. Installation is fast, with no major retrofits required. 

What You Get:

  • 99% polymer activation
  • Mix cycles reduced to 45 minutes instead of 6 hours
  • Up to 52% lower chemical and excipient consumption
  • Only 15 minutes of maintenance per quarter
  • Rapid setup with standard sanitary fittings

With AquaShear, you cut costs, maintain compliance, and keep every batch consistent from start to finish. 

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High Shear Mixer for the Pharma & Chemical Industry

Our inline mixer is made for the strict demands of pharma. This high shear mixer speeds up production, maintains consistency, and meets all health and safety standards. 

Common Uses

Preparing APIs

Even dispersion of active ingredients

Creams and gels

Smooth, uniform blending

Suspensions

Consistent particle distribution

Nutraceuticals

Safe and reliable mixing for supplements

Coatings and solutions

Uniform finish and quality

How We Solve Pharma Mixing Problems

Pharma mixing requires speed, accuracy, and cleanliness. Traditional mixers fail with long cycles, clumps, and cleaning delays. AquaShear was built to solve these problems. 

What It Delivers

Faster production

Mix cycles under one hour

Lower costs

Up to 52% less chemical use

Reliable uptime

No moving parts to fail

Sanitary design

Clean-in-place, pharma-grade construction 

Consistent quality

Proven with advanced flow modeling 

High shear mixer performance

With none of the drawbacks 

Why You Should Pick AquaShear

When quality and uptime are critical, AquaShear delivers. Backed by more than 20 years of proven results and designed by the original VP of Operations, it provides reliability that protects every batch. With ROI measured in months, not years, you gain faster payback, consistent performance, and results you can trust. 

Frequently Asked Questions

What is different about the AquaShear inline mixer for pharma and static mixers?

Most static mixers leave dead zones, clumps, and uneven flow. AquaShear uses 0.1° nozzle alignment to create uniform turbulence across the chamber. That means no waste, no clumps, and no contamination. Every batch delivers clean, repeatable results. 
Batch mixing takes hours and often produces uneven results. Continuous inline mixing finishes in one pass. AquaShear delivers instant dispersion, shorter cycles, and uniform blends. That means faster turnaround and consistent quality every time. 
Yes. Our inline mixer was built for clean-in-place (CIP) systems. With no blades or hidden zones, every surface is easy to clean, helping you meet FDA and GMP standards. 
Almost never. Traditional high shear mixers with blades wear down and require constant service. AquaShear has no moving parts. Most facilities schedule only a 15-minute cleanup every three months. That means less downtime, lower costs, and more output. 
Yes. The vortex breaks up powders, disperses polymers, and blends liquids of different viscosities instantly. You get consistent, performance in a single pass, ideal for APIs, creams, and suspensions. 
No. AquaShear’s chamber is engineered to mix efficiently without major pressure loss. You maintain flow rates and keep energy costs under control. 
Most systems are running in under four hours. The mixer connects with standard ANSI or Victaulic flanges. Mount it on a skid or inline loop with no special tools or costly upgrades. 
Most pharma facilities see ROI in under nine months. Savings come from faster cycles, reduced chemical use (up to 52%), and minimal downtime. More throughput means more product delivered in less time. 
Yes. For over 20 years, AquaShear has delivered consistent results in the toughest industries. With no moving parts, it’s built for reliability when production is on the line.  
Yes. AquaShear adapts to a wide range of viscosities, flow rates, and formulations. One unit can handle creams, powders, suspensions, and more, no need for a replacement. 
Other inline mixers and static mixers rely on blades or rotors that wear out, clog, or contaminate. AquaShear is different. Its precision hydraulic design delivers instant dispersion with no moving parts giving you lower maintenance, higher uptime, and cleaner operation. 

Ready to Mix Better?

Don’t waste time and chemicals on outdated mixers. With inline mixer technology, AquaShear gives you faster blends, lower costs, and pharma-grade compliance.
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