Inline Mixers for Oil and Gas
The Quickest Way to Get a Perfect Mix
Stop spending hours mixing things up slowly and messily. Our inline mixer turns long, wasteful mixes into quick, clean, and dependable results, with lower chemical use and real energy savings.
The Issue with Old Mixing Systems
Most inline mixers for oil and gas are slow, weak, and wasteful. They eat chemicals, drive up costs, and fail when you need them the most. Long mix times slow down your work. High pressure drops reduce efficiency. And every extra moving part is just another chance for something to go wrong.
The AquaShear Answer
Our inline mixer solves all of those problems. No blades. No sludge. No downtime. When opposing streams meet in our chamber, they create a strong vortex that mixes instantly. That means faster results, lower costs, cleaner operations, and high-quality products you can count on in the field.
- No moving parts – Less maintenance and more uptime
- Single-pass mixing – Instant, complete dispersion
- Strong design – Reliable, predictable performance in all conditions
- Proven for 20+ years – Trusted results in the toughest field conditions
How It Works
The design is simple but powerful. Multiple streams of fluid collide inside the chamber. They create a swirling force that quickly and evenly mixes liquids, breaking up particles and blending them perfectly. No dead zones. No clumps. No chemical fallout.
- 0.1° nozzle alignment – Creates uniform turbulence
- Advanced flow modeling – Verified performance
- Single-pass efficiency – Works in one pass, not multiple cycles
Want to see the science behind the design? Explore the technology in depth to learn how precision nozzle alignment and hydraulic shear deliver consistent results.
Proven Performance, Easy to Use
The AquaShear inline mixer is made to get you running fast and deliver measurable results. In the field, it cuts mixing cycles from hours to minutes, reduces chemical use, and needs almost no maintenance. Installation is quick and doesn’t require costly retrofits or downtime.
What You Get:
- 99% polymer activation.
- 45 minutes to complete a mix vs. 6 hours with older systems
- 52% less chemical use in drilling trials
- Only 15 minutes of cleanup every quarter
- Quick setup in under 4 hours
- Flexible integration: skid-mount or inline loop
- Standard connections: Victaulic or ANSI flanges
With AquaShear, you save time, cut costs, and get dependable results from day one.
Made for Oil and Gas
Our inline mixer is engineered for the demands of oil and gas operations. It delivers faster cycles, lower chemical use, and dependable uptime in the harshest conditions, from drilling to production.
Common Uses:
Drilling fluids
Full polymer activation in seconds for stable wellbores
Production chemicals
Blend scale inhibitors, demulsifiers, and surfactants with zero waste
Water treatment
Use fewer chemicals while meeting strict environmental standards
Enhanced oil recovery
Even dispersion of polymers and additives for higher efficiency
AquaShear is a proven tool that cuts costs, saves time, and keeps your line moving.
How We Solve Oil and Gas Mixing Challenges
In oil and gas, time is money and downtime is costly. Traditional mixers struggle with thick fluids, long blend cycles, and inconsistent results. Our inline mixer was built to fix those exact problems.
What It Delivers in the Field:
Faster drilling operations
Mix cycles cut from hours to under one hour
Lower operating costs
Up to 52% reduction in chemical use
Reliable uptime
No moving parts to break during critical tasks
Consistent results
precision design ensures reliable performance
From drilling muds to production chemicals, AquaShear keeps your projects on track, your costs low, and your results predictable.
Why You Should Choose AquaShear
When uptime and efficiency matter, we deliver.
- More than 20 years of proven results in the field
- Designed by the original VP of Operations
- ROI measured in months, not years
Frequently Asked Questions
What sets this inline mixer for oil and gas apart from others?
Most mixers use blades or moving parts. Not ours. The AquaShear inline mixer creates a powerful vortex by sending two fluid streams in opposite directions. That means faster mixing, no sludge, and no moving parts to fail.
How does it handle different viscosities and flow rates?
The nozzle alignment makes the right turbulence for both low- and high-viscosity fluids. Testing shows it works at high flow rates without creating unnecessary pressure drop.
Will I need special tools or a big upgrade?
No. AquaShear inline mixers fit right into your existing line with standard flanges and controls. You can skid-mount or loop it inline. Installation takes less than four hours.
How often do I have to clean the mixer?
Because there are no moving parts, maintenance is simple. Most systems only need a 15-minute cleanup every three months, compared to frequent servicing and blade replacement on traditional mixers.
When will I start to save money?
Most customers recover their investment in under nine months. Savings come from reduced chemical use (up to 52%) and mix cycles cut from six hours to 45 minutes.
Can this mixer handle high-viscosity fluids or immiscible liquids?
Yes. It was built for tough conditions. The vortex effect ensures complete mixing of high-viscosity fluids, immiscible liquids, or solid-heavy slurries. You can easily mix liquids of different types and viscosities.
What about pressure drop? Will this affect my line?
The chamber is designed for efficient mixing without causing major drops in pressure. You get consistent results while keeping energy costs under control.
Is it reliable for critical oilfield tasks?
Yes. The AquaShear inline mixer has been trusted in the oilfield for over 20 years. It performs reliably under pressure, in remote locations, and in mission-critical operations.
Is it good for different types of oil and gas operations?
Yes. AquaShear inline mixers are used in drilling, production, water treatment, and chemical blending. They handle polymers, additives, wastewater, and more.
How does the inline mixer compare to other inline static mixers?
Many inline static mixers leave dead zones or uneven flow. AquaShear’s 0.1° nozzle alignment ensures even turbulence, blending every drop of fluid with no waste or buildup on pipe walls.
What if my processes change later?
Our design is flexible. You can adjust flow rates, pressures, and recipes without replacing the unit. With no moving parts to wear out, the same mixer handles different fluids, viscosities, and conditions reliably.
Does it work in high-pressure or high-temperature environments?
Yes. The precision-engineered chamber withstands high-pressure lines, hot fluids, and harsh chemicals. It’s built to keep performing in extreme conditions. (150PSIG MAX)
Ready to Get Better Mixing?
Stop wasting time and money on outdated mixers. Switch to AquaShear and get faster blends, lower costs, and less downtime.