Inline Mixers for Water Treatment
The Quickest Way to Mix Water Perfectly
Outdated mixing wastes time and resources. Our inline mixer delivers fast, consistent water blends while cutting chemical use and saving energy, so you always get the best results.
The Problem with Old Mixing Systems
Old inline mixers cost more than they deliver. They burn through chemicals, eat up energy, and leave sludge that blocks your pipes. They take hours to do what should take minutes. And when their moving parts break, your entire operation grinds to a halt.
The AquaShear Answer
Our inline mixer fixes those issues. No blades. No sludge. No downtime. Inside the chamber, two streams of water collide to form a strong vortex that mixes instantly. That means less waste, cleaner water, and faster treatment at lower cost.
- No moving parts – Less maintenance and more uptime
- Single-pass mixing – Full chemical dispersion in one pass
- Precision design – Built for steady, repeatable results
- Trusted for 20+ years – Results you can count on in critical systems
How It Works
The design is simple but powerful. Water streams enter from opposite sides and collide at precise angles. That collision creates a swirling force that blends chemicals evenly in seconds. No dead zones where fluid hides. No clumps of unmixed additives. No chemical fallout. Every drop is fully dispersed in a single pass.
- 0.1° nozzle alignment – Perfect turbulence every time
- Tested flow system – Dependable performance
- Single-pass efficiency – Works in one pass, not multiple cycles
Want to see the science behind the design? Explore our Technology page to learn how precision nozzle alignment and hydraulic shear deliver consistent results.
Reliable Water Treatment Made Simple
The AquaShear inline mixer is designed to make water treatment faster, cleaner, and more efficient. It cuts treatment time from hours to minutes, reduces chemical use, and requires almost no maintenance. Installation is quick, with no major changes or downtime.
Performance You Can Count On:
- 99% polymer activation.
- 45 minutes of mixing compared to 6 hours with older systems
- 52% reduction in chemical use during treatment trials
- Only 15 minutes of cleanup required every three months
- Setup completed in under 4 hours
- Flexible design: skid-mount or inline loop options
- Standard flanges for easy system fit
With AquaShear, you streamline your water treatment process, lower operating costs, and keep your system performing at its best.
Designed for Water Treatment
Our inline mixer is built for water and wastewater treatment plants. It runs faster cycles, uses fewer chemicals, and delivers reliable uptime, even in tough conditions.
Common Uses:
Chlorine mixing
Even dispersion for safe, clean water
Soda ash blending
Balanced pH control without waste
Wastewater treatment
Faster cycles, less sludge buildup
Polymer activation
Complete mixing for thick or difficult fluids
How We Solve Water Treatment Challenges
Water treatment plants struggle with slow mixing, chemical waste, and downtime. Old mixers create uneven results that hurt efficiency and drive up costs. AquaShear solves these problems.
What It Delivers:
Faster cycles
Mix in under an hour instead of six
Lower costs
Up to 52% savings on chemicals
Reliable uptime
No moving parts to fail
Consistent results
reliable performance every time
From chlorine dosing to pH balancing, AquaShear makes treatment efficient, affordable, and predictable.
Why AquaShear Is the Best Choice
When uptime and savings matter, we deliver.
- 20+ years of proven results
- Designed by the original VP of Operations
- ROI in months, not years
With AquaShear, you don’t take chances. You get results you can trust.
Common Questions
What sets this inline mixer apart from regular static mixers?
Most inline static mixers leave dead spots or cause pressure drops. AquaShear’s motionless mixer design uses 0.1° nozzle alignment to create even turbulence across the chamber. That means complete mixing, no clumps, and no wasted chemicals. You get faster cycles, consistent results, and a unit that lasts decades with no moving parts.
How well does it work in wastewater treatment plants?
Treatment plants need reliable mixing for chlorine, polymers, and pH control. AquaShear does all of these with ease. It evenly disperses chlorine for safe water, activates polymers instantly to control sludge, and balances soda ash for stable pH. Plants that switch to AquaShear report fewer clogs, faster results, and up to 52% chemical savings.
Will it fit into my current pipeline without big changes?
Yes. AquaShear inline mixers install quickly with standard flanged or Victaulic pipe connections. Most systems are running in under four hours. No extra tools or components are needed. The compact footprint fits easily into your current product stream, whether skid-mounted or inline loop.
Does it create a lot of back pressure?
No. The chamber is engineered for efficiency. It creates strong turbulence for mixing but keeps back pressure low. Your line maintains steady flow without wasted energy. Engineers note it works smoothly under ordinary line pressure with no loss in performance.
How often do I need to clean or service it?
Rarely. With no moving parts, maintenance is minimal. Most plants spend just 15 minutes on cleanup every three months. Traditional mixers need blades replaced, bearings greased, and frequent downtime. AquaShear is virtually maintenance free.
Can it handle chemicals like chlorine, soda ash, or polymers?
Yes. AquaShear inline mixers are designed for a wide range of water treatment chemicals. They disperse chlorine evenly, blend soda ash for pH adjustment, and activate polymers for coagulation. The vortex ensures complete mixing every time, even with fluids of different viscosities.
What about variable flow and pressure?
The mixer wastested to deliver predictable results in any condition. Whether your flow is fast, slow, or fluctuating, the nozzle design keeps turbulence consistent. That means reliable performance across all plant loads.
Do I need extra parts or special tools?
No. AquaShear installs with standard fittings and flanges. It doesn’t need motors, agitators, or add-ons. The unit powers itself with the water stream, which means fewer parts to buy, fewer parts to fail, and lower total cost of ownership.
When will I see a return on investment?
Most plants recover costs in under nine months. Savings come from reduced chemical use, shorter mix cycles, and less downtime. Many operators also save energy since the mixer runs on normal line pressure with no external power.
Is it reliable for critical operations?
Yes. AquaShear has been proven worldwide for more than 20 years in water treatment, oil, gas, food, pharma, and mining. With no moving parts to break, it runs reliably in mission-critical applications.
How does it compare to other static or motionless mixers?
Other motionless mixers often need multiple passes, leave sludge, or fail under variable flow. AquaShear achieves complete mixing in one pass and creates no dead zones. You get full blending, predictable results, and a low-maintenance unit.
What support do you provide after installation?
We back you up with installation, training, and ongoing support. You also get access to PLC recipe libraries, SCADA support, and direct contact with our engineers for fine-tuning. Customer success is at the heart of what we do.
Want to Get Better at Mixing?
Stop wasting time and money on outdated mixers. Switch to AquaShear for faster blends, lower costs, and cleaner water.