Turnkey Mixing
Solutions.
You've engineered the process, and we'll engineer the system that runs it. AquaShear, in partnership with Johnson Specialty Tools and WTX Services, delivers complete turnkey systems for industrial and petrochemical facilities.
Why Partner with AquaShear
Every component is engineered to work together from the start.
Seamless Flow
- ●AquaShear's proven mixing technology
- ●Johnson Specialty Tools' 650 to 700 tank inventory
- ●WTX Services' custom fabrication and CNC machining
Performance Core
- • 99% polymer activation in 1 second
- • Zero moving parts (no blades/seals)
- • Precision hydraulic opposing streams
- • Venturi effect eductor systems
- • Chamber sizes: 1" to 14"
Single-Source
- • AutoCAD system drawings
- • Installation & operator training
- • SCADA data logging capabilities
- • Ongoing maintenance & support
- • One point of contact
ZNPT Philosophy
- • Zero Non-Productive Time
- • Rapid response support
- • 24/7 technical assistance
- • Equipment optimization consulting
- • Performance Service Packages
AquaShear Material Matrix
| Application | Chamber Material | Nozzle Disks | Gaskets |
|---|---|---|---|
| Standard | Carbon steel | Polyurethane | Standard |
| Food/Pharma Grade | 304 stainless steel | Teflon | Food-grade |
| Corrosive Applications | 316 stainless steel | Delrin | Viton |
| High-Temperature | Carbon/stainless | Polyurethane (rated to 250°F) | Application-specific |
Why Turnkey Matters.
The Problem with Piecemeal
Coordinating pumps from one supplier, mixers from another, tanks from a third creates gaps:
- • Compatibility issues between components
- • Warranty claims across multiple vendors
- • No single party responsible for system performance
How Integration Changes the Game
One engineering team designs the entire system:
- • Flow rates match pump curves
- • Mixer specs align with tank geometry
- • Control logic built around your actual equipment
- • Predictable performance from day one
Faster
Commissioning
Fewer
Change Orders
Zero
Finger-Pointing
One
Point of Contact
Choose Your Level of Service
Purchase an AquaShear inline mixer as a standalone product, or let us handle complete system integration. We scale our involvement to match your needs.
Order an Inline MixerThe Financial Advantage
- ●Average payback: less than 9 months
- ●52% reduction in chemical costs (documented)
- ●Up to 90% reduction in mixing time
- ●Reduced NPT and ILT (invisible lost time)
- ●6-hour blend cycles reduced to 45 minutes
- ●Eliminates fisheyes, viscosity humps, and angel hair
- ●Installation in under 4 hours
- ●Zero moving parts means no bearings or seals to replace
- ●15 minutes quarterly maintenance
- ●Standard flanges for easy integration
What We Build.
Custom Mixing Plant Fabrication
Complete skid-mounted or modular mixing plants designed around your process requirements.
Applications
- • Drilling fluid preparation & polymer mixing
- • Frac fluid & drilling mud conditioning
- • Chemical formulation & catalyst blending
- • Coagulant mixing & pH adjustment
- • Produced water management
- • Slurry preparation & tailings treatment
What's Included
- • Process design & CFD modeling
- • AutoCAD system drawings
- • Custom skid fabrication (ISO/API)
- • PLC programming & recipe management
- • FAT & On-site installation (<4 hours)
- • Operator training & ongoing support
Storage Tank Solutions
650 to 700 500-barrel tanks available for rental or purchase via Johnson Specialty Tools.
Tank Types
- • Rack tanks & upright tanks
- • Vertical storage & horizontal tanks
- • Chemical storage with containment
- • Water storage for process & safety
- • Day tanks with level monitoring
- • Mixing tanks with integrated recirculation
Materials & WTX Services
- • Carbon steel, 304/316 stainless steel
- • FDA-compliant linings (food/pharma)
- • Corrosion-resistant coatings
- • Temp control jackets & insulation
- • Sandblasting & industrial painting
- • Custom coating applications
Pump & Refinery Systems
High-performance packages matched to your fluid properties.
Solutions
- • Centrifugal pumps (high-flow transfer)
- • Positive displacement (viscous fluids)
- • Metering pumps (precise dosing)
- • VFD-controlled systems
- • Chemical transfer & high-volume water
Refinery & Industry
- • Fire watch & safety pumps (backup systems)
- • Fire suppression pump packages
- • Crude oil transfer & blending
- • Chemical injection for process control
- • Slurry handling & transport
- • High-temp/high-pressure service
Custom Fabrication & Facility Services
WTX Services handles projects from 1 gallon to complete plant overhauls.
Capabilities
- • Custom mixing plant design/build
- • CNC machining for precision parts
- • Steel fabrication to specifications
- • Skid-mounted system assembly
- • Sandblasting & industrial painting
Cleaning & Maintenance
- • Hydro vac services & water jetting
- • Tank washout & cleaning
- • Facility washout services
- • Equipment decontamination
- • Process equipment cleaning
Complete System Examples
Refinery Package
- • Custom mixing plant with integrated AquaShear units
- • Chemical storage rack tanks (custom capacity)
- • Transfer pump systems
- • Fire watch water pump system with safety backup
- • AutoCAD facility design
- • Complete fabrication, installation & commissioning
- • Ongoing facility washout & maintenance
Fluid System
- • AquaShear dual-hopper mixing system
- • Fluid storage tanks (rental or purchase)
- • Pump packages for circulation
- • Mud vacuum & containment systems
- • On-site technical support
- • Equipment maintenance & cleaning
Treatment Facility
- • AquaShear inline mixer for coagulant/polymer dosing
- • Chemical storage & containment
- • Dosing pump systems
- • Custom skid-mounted configuration
- • pH control integration
- • Pre-tested components for rapid installation
Complete System Design & Implementation
Discovery & Requirements
Site evaluation, flow rate & capacity requirements, chemical compatibility, integration planning
Engineering & Design
P&IDs, 3D modeling, AutoCAD drawings, material selection, budget & timeline proposal
Fabrication & Testing
In-house manufacturing, quality control, FAT protocols, surface preparation & documentation
Installation & Commissioning
On-site installation, integration with existing infrastructure, system commissioning & operator training
Ongoing Support
Rapid response support, routine maintenance, equipment cleaning, performance optimization & rental availability
Built on 30+ Years of Proven Performance
Every system we deliver is backed by the same engineering discipline that made AquaShear inline mixers the standard in high-performance mixing.
Engineering Depth
We solve process problems, not just sell equipment. 30+ years of AquaShear technology combined with Johnson Specialty Tools' oilfield expertise.
Material Expertise
Right alloys, coatings, and seals for your fluids. Field-tested across the Permian Basin, Gulf Coast corridor, and Houston/Pasadena/Deer Park refinery complexes.
Field-Proven Designs
Trusted by EOG, Chevron, ConocoPhillips, XTO Energy, BP, Devon, Oxy, ExxonMobil, Valero, Diamond Green Diesel, Desment Engineering, and Baker Hughes.
Industries Served
Oil & Gas
• Drilling operations
• Completion services
• Production facilities
Petrochemical
• Refineries
• Chemical plants
• Polymer production
Water Treatment
• Municipal facilities
• Industrial treatment plants
Mining
• Mineral processing
• Tailings management
Food Processing
• Ingredient blending
• Emulsification (sanitary systems)
Pharmaceutical
• API mixing
• Buffer preparation (sterile)
Agriculture
• Fertilizer mixing
• Pesticide preparation
Service Geography
| Region | Details |
|---|---|
| Primary Service Areas | Permian Basin (Midland, TX HQ) • Gulf Coast industrial corridor • Houston/Pasadena/Deer Park refinery complex • East Texas & Haynesville • South Texas |
| Our Facilities | Kilgore, TX (Corporate HQ & Main Yard) • Midland, TX • Carlsbad, NM |
Frequently Asked Questions
What industries do you typically work with?+
How do turnkey solutions differ from purchasing individual components?+
What is your service area?+
Do you handle installation and commissioning?+
What testing do you provide before delivery?+
What support do you provide after installation?+
What is the typical project timeline?+
Ready to Get
Started Today?
Our team is here to help you design, build, and implement the right mixing solution for your operation. Whether you need a standalone AquaShear mixer or a complete turnkey system, we'll work with you to deliver results.